Automatic Gravity Feed NiFe Battery Filling System.
We now supply a $315 Automatic Gravity Feed Battery Electrolyte Filling System Kit, that provide a maintenance free operating system, this system is made from 6mm Plastic Air line fittings shown below.
NB: The Battery Cells will be automatically Filled to the level you insert the Stainless Steel Tube into the cells, when the Electrolyte Level falls below the Stainless Steel Tube, the Distilled Water will then automatically flow into the battery until it touches the Tube.
A Dangerous situation is created when the Electrolyte level falls below the Nickel Iron Plates in any Cell, as then a Cell can Overheat & Short !
IMPORTANT: An Automatic Distilled Water Tank can be ANY size, and must ONLY Release Distilled Water from a vacuum sealed Tank, the filling Tank must ONLY let Air enter this Tank via the Battery Cell Fill lines, if the Filling Tank is NOT a Vacuum Tank the Distilled Water will simply drain out and over fill the battery cells ! This automatic filling system works on the principle that, Air is Only drawn into the Distilled Filling Water Tank when the Electrolyte in any Cell Drops below any inserted tube, as only then will Air be drawn into the watering tube & bubble back into the Reserve Tank, and then Distilled Water will flow down into the Cell, to the level the Tube is inserted.
NB: The Stainless Steel Filler Tubes should be Drilling & pushed through the filler Cap or Battery Casing, tight enough so not to move, the battery cell should have a Tiny Breathing Hole in the Top of each Cell, this is to let Air in & Out of each Cell, so the System Works correctly !
The Parts needed below for 42 Battery Cells Kit Cost $315.00;
- An old 20lt Oil Container can be Cleaned & Used as Distilled Water Container (Not supplied).
- 1x IBC Container Cap with 20mm (1/2") ID Thread ($4.50).
- 1x 20mm ~ 12.5mm Brass Reducer ($6.50).
- 1x 12.5mm Brass Adapter down to 6mm Quick Fit Connector ($4.50).
- 20mt 6mm Clear Tubing for Batteries, inc. 10mt back to the Water Tank location ($18.00).
- 1x 6mm Line Tap, used to Stop the Flow of Distilled Water when re-filling the Distilled Water Tank ($6.50).
- 40x 6mm T Junction Fittings ($120.00).
- 6x 6mm 90° Elbow Fittings for End Batteries ($18.00).
- 14x 500mm x 6mm Diameter Lengths of Stainless Steel Tubes, these needs to be Cut into approx. 140mm Lengths & inserted into the Battery to the Upper Liquid Level, this will be different for each sized Battery ($112.00).
- Postage $25.00
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20lt Distilled Tank Cap. |
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20mm~12.5mm Brass Reducer. |
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12.5mm~6mm Quick Fitting. |
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6mm Line Tap is used to stop Distilled Water flowing into the Batteries when the Reserve Tank is being filled. |
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The most Common Part used to plumb the Distilled Water into the Batteries. |
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The Stainless Steel Filling Tube fits into the Lower orifice. |
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6mm Elbows are used for the Batteries on the End of a row. |
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OD6mm, ID4mm Stainless Steel Tubing, needs to be Cut so that it sits at the Battery Upper Electrolyte Level. |
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Quick-fit Components. |
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Other Fittings. |
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Connection examples. |
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